Precision Heating Solutions for Kiernan Structural Steel's Paint Shop
Keeping Steel Warm & Paint Perfect: Winrow's Heating Triumph at Kiernan Structural Steel
When Kiernan Structural Steel Ltd needed to expand their in-house heat-resistant spray painting capabilities at their Llandrindod Wells facility, they faced a unique challenge: maintaining a consistent 8-10°C temperature in their new paint shop extension, regardless of Wales' notoriously damp and chilly weather.
Enter Winrow Building Services—the experts in industrial heating solutions. We designed and installed a bespoke twin-zoned heating system that not only met but exceeded Kiernan's requirements, ensuring optimal working conditions while integrating seamlessly with their extraction systems.
The Challenge – Precision Heating for Critical Steelwork Processes
Kiernan Structural Steel supplies high-quality steel products to sectors ranging from construction to pharmaceuticals, where precision and quality control are paramount. Their new paint shop extension required:
- Strict temperature control – Maintaining 8-10°C minimum to ensure paint adhesion and drying efficiency.
- Safety compliance – Heating needed to interlock with extraction systems to prevent fume buildup.
- Energy efficiency – A system that could handle Wales' cold snaps without excessive running costs.
The existing setup couldn’t meet these demands, risking production delays and quality issues during colder months.
The Winrow Solution – A Smart, Twin-Zoned Heating System
Our engineers designed a custom heating system featuring:
- Twin 150kW Heating Zones – Providing independent temperature control for different areas of the paint shop.
- De-stratification Technology – Eliminating cold spots by evenly distributing warm air (critical for paint curing).
- Intelligent Interlocking – Heaters automatically switch off when extraction is active, ensuring safety and efficiency.
Why This System Works So Well
- Precision Control – Each zone can be adjusted independently, accommodating different painting stages.
- Energy-Smart – The interlock system prevents wasted heat when extraction is running.
- Future-Proof – Designed for easy maintenance and adaptability as Kiernan’s needs evolve.
The Results – Warmer Workspaces, Smoother Operations
Since installation, Kiernan has seen:
- Consistent Paint Quality – No more temperature-related adhesion issues, even in sub-zero conditions.
- Improved Worker Comfort – Staff no longer battle the cold during winter spray sessions.
- Reduced Energy Waste – The interlock system has cut unnecessary heating costs.
"Winrow’s system transformed our paint shop operations. The heating is reliable, efficient, and perfectly synced with our extraction—exactly what we needed for year-round quality."
— Kiernan Structural Steel Project Lead
Why Winrow Ltd? The Best in Industrial Heating
This project highlights why leading UK manufacturers trust us:
- Bespoke Designs – No cookie-cutter solutions; we engineer heating systems tailored to your workflow.
- Innovative Tech – From de-stratification fans to smart interlocks, we use cutting-edge kit.
- Proven Expertise – Decades of experience in steelworks, factories, and specialised industrial heating.
More Winrow Success Stories
- NHV Blackpool Airport – Radiant heating for helicopter hangars.
- Food Processing Plants – Hygienic, high-efficiency systems for temperature-sensitive environments.
Ready to Upgrade Your Industrial Heating?
Whether it’s a steelworks paint shop, manufacturing facility, or specialist workshop, Winrow delivers heating solutions that work as hard as your team.
Contact us today for a no-obligation consultation!
Winrow Ltd – Engineering Warmth, Powering Productivity.
FAQs – Industrial Heating Systems
Why is temperature control so important in paint shops?
Steel coatings require stable temperatures to adhere properly. Too cold = poor finish; too hot = drying too fast.
How does de-stratification help?
It stops warm air pooling at the ceiling (wasting energy) by circulating heat evenly where workers need it.
Can this system work in other industrial settings?
Absolutely! Similar setups are used in warehouses, factories, and workshops with air quality requirements.
What’s the benefit of interlocking heating/extraction?
Safety first—no heat when fumes are present—plus energy savings by avoiding overlap.
How energy-efficient are Winrow’s systems?
Our designs typically cut heating bills by 20-40% versus old systems through smart zoning and controls.
Do you offer ongoing maintenance?
Yes! We provide planned servicing to keep systems running at peak performance.
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